Operation of an engine with knocking combustion over a prolonged period can lead to serious damage.Knocking tendency is increased by:
The compression ratio can also reach excessively high values due to deposits or production-related scatter.
On engines without knock control, these unfavourable influences must be taken into consideration in the ignition design by providing a safety distance to the knock limit.However, this results in unavoidable losses in efficiency in the upper load range.
The knock control can prevent knocking engine operation.For this purpose, it retards the ignition timing of the cylinder(s) concerned (cylinder-selective) as far as necessary only when there is an actual danger of engine knocking. In this way the ignition characteristic map can be laid out to combustion-optimum values without having to take the knock limit into consideration.A safety distance is no longer necessary.
The knock control system carries out all knock-related corrections to the ignition timing and enables perfect operation also with regular grade fuel (minimum RON 91).
The knock control provides:
The M60 is equipped with a cylinder-selective, adaptive knock control system. Four knock sensors detect knocking combustion. The sensor signals are evaluated in the DME control unit.
The knock sensor is a piezoelectric structure-borne noise microphone.It picks up the structure-borne noise and converts it into voltage signals.
If knocking occurs, the ignition is retarded for a certain number of working cycles and then gradually approaches the original value. Retardation can be controlled individually for each cylinder (cylinder-selective). Only the cylinder that is actually knocking is therefore influenced.
If the knock sensor fails, a defect code is stored in the defect code memory of the DME control unit.In this case, the engine is protected by a constant retardation setting of the ignition timing.
The 4 knock sensors are secured by means of 8 mm screws on the water jacket of the engine block between the two rows of cylinders.They are arranged such that one sensor monitors each of the two adjacent cylinders.
Only screw locking compound may be used to lock the screws. Washers, spring washers or serrated lock washers must under no circumstances be used.
Self-diagnosis of the knock control system includes following checks:
The knock control system is switched off if a fault is found during the course of one of these checks.The emergency program adopts the task of controlling the ignition timing. At the same time, a defect code is stored in the defect code memory. The emergency program ensures damage-free operation as of minimum RON 91.it is dependent on the load, speed and temperature of the engine.
The diagnosis procedure cannot detect whether the plug connectors of the sensors have been interchanged.The engine can be damaged if the sensors are interchanged.Particular care must therefore be taken during service work to ensure that the sensors are connected correctly (see repair instructions).