Repair instruction

Repair instruction for noise from the engine compartment and no cooling output

 

Complaint

Noises from the engine compartment even with the air conditioning system switched off or no cooling output even with the Max. Cool function switched on.

Cause

Belt pulley on air-conditioning compressor in 4-cylinder diesel engines.

The air-conditioning compressors of the 1 Series and 3 Series contain no magnetic clutch (see SBT 640104090).

With error-free operation, the drive shaft of the air-conditioning compressor is coupled via a driving plate (= torque limiter) with the belt pulley.

Repair instruction

Replace the driving plate on the air-conditioning compressor in line with repair instructions RA 6452065.

When the driving plate is disengaged, the belt pulley of the air-conditioning compressor can be turned without driving the drive shaft of the air-conditioning compressor.

However, it must be possible to use a tool to turn the drive shaft of the air-conditioning compressor easily and the drive shaft must not block. If the drive shaft of the air-conditioning compressor blocks, the air-conditioning compressor must be replaced.

Using the repair kit for the driving plate with part number 64526989408 can prevent very cost-intensive replacement of the air-conditioning compressor.

Part replacement necessary: yes
Parts availability replacement: yes 11.11.2005
Part number new component: 64526989408